As uploading Python scripts is prevented, I have created a PDF version that could be copied into a text editor and then to Fusion360 using: Tools/Add-Ins/Scripts and Add-ins/Create. VSCode should appear and allow the script to be pasted, saved and run.
I’m hoping someone will find the script useful, print a sprocket and report. make_sprocket005.pdf (233.4 KB)
Updated: Link to github
@rohal, just as a feedback: I have tried to print Super-8 sprockets with my 200€ Anet A8 FDM printer. This printer simply does not have the resolution to print sprockets for such small dimensions.
However, I ordered this part here:
from Shapeways. This is printed by not by the FDM method but by the SLA method which features a much finer resolution, so it actually works.
@rohal here are the results. This was printed on a Prusa MK3 with PLA on a “draft” setting, meaning it isn’t the finest possible detail. The print took 1.5 hours.
In my humble opinion, it would seem like the sprockets might need to be less sloped. When I tried to fit a piece of film onto the roller, the sprockets were unable to come through all the way because they were too wide at the base.
The result is quite good. I think the ‘wide’ teeth are a result of the printing process, where the transformation between the tooth profile and the roller body is not a tight angle, more of a fillet? Greater resolution might help here?
I would be curious to know the radius of the roller body.
I am not in a position, at the moment, to experiment with 3d printing, however the SLA method, mentioned above, might be worth looking into.
I also had the idea of assembling the sprocket from separate roller and teeth parts. The teeth base would be at a smaller radius than the roller, allowing the fillet transition to occur below the roller radius.
For example the teeth could be printed as:
Just a heads up for any one using an SLA (resin) 3d printer if you sprokets do not fit the film it’s probobly because the printer is not 100% calibrated, i made my Sproket design and then made 4 seperat sproket wheels and lowerd size each one by 0.5% untill i had one that i could wrap film all the way around.
Should note the big wheel your trying to make would not fit in most SLA printers
Wow nice -never thought you could print super8 sprockets -Think these could be cnc cut using a 1mm end mill out of thin 1mm or .5mm aluminium sheet - then mount it in a printed or lathed ali hub.